Process flow: automatic coil loading (intelligent loading unit) → automatic hydraulic tensioning and unwinding (automatic unwinding machine) → automatic end-to-end welding (automatic end-to-end welding machine) → non-stop storage unit (loop) for strip steel → cold bending of C/U-shaped steel for photovoltaic bracket (cold bending machine) → servo tracking hydraulic shearing (precision cutting unit) → intelligent loading and flipping system (intelligent loading and flipping unit) → CNC material shifting and loading robot (truss robot) → batch material transfer unit (intelligent loading and storage unit) → C/U-shaped steel intelligent feeding three-axis six-station linkage hydraulic punching (intelligent punching machine) → precise centralized unloading unit (unloading unit) → CNC material shifting and unloading robot (truss robot) → intelligent flip unit (flip unit) → storage unit (storage and stacking unit).

Equipment parameters

Model: JB-ZJ102

Occupancy area: U-shaped layout 50 meters long * 11 meters wide, "one"-shaped layout 65 meters long * 8 meters wide;

Control mode: CNC fully automatic control Equipment power: actual power usage is about 80KW

Rolled strip material: aluminum-magnesium-zinc-plated/black strip steel Forming machine number of channels: 22-30 channels

Production speed: ≤35 meters/minute (for example: U-shaped specification 41mm wide x 52mm high x 2.5mm thick daily output can

reach 4.5 tons per hour)

Product specifications: U-shaped steel 41x41-41x82; C-shaped steel waist height 40-60 Bottom width 50-140

Advantages

Daily output is 80 tons, which is twice the traditional production mode; only two people are needed, the traditional production mode has a labor cost of 80-100 yuan per ton, and the automatic line has a labor cost of 30 yuan per ton, saving 50-70 yuan; the traditional power consumption is 80 yuan per ton, and the production line consumes 30 yuan per ton, saving 50 yuan, and the floor space is smaller than the equipment with the same output. The cold bending mold has a warranty of 1 year, and the important parts have a warranty of 5 years. The equipment is insured by PICC. On-site inspection every month, and training, replacement and repurchase every quarter.