Process configuration

Process flow: automatic coil loading (intelligent loading unit) → automatic hydraulic tensioning and unwinding (automatic unwinding machine) → automatic end-to-end welding (automatic end-to-end welding machine) → non-stop storage unit (loop) for strip steel → cold bending of C/U-shaped steel for photovoltaic bracket (cold bending machine) → servo tracking hydraulic shearing (precision cutting unit) → intelligent loading and flipping system (intelligent loading and flipping unit) → CNC material shifting and loading robot (truss robot) → batch material transfer unit (intelligent loading and storage unit) → C/U-shaped steel intelligent feeding three-axis six-station linkage hydraulic punching (intelligent punching machine) → precise centralized unloading unit (unloading unit) → CNC material shifting and unloading robot (truss robot) → intelligent flipping unit (flipping unit) → storage unit (storage and stacking unit).

Equipment advantages

Daily output is 100 tons, which is 2.5 times that of the traditional production mode; only two people are needed, the traditional production mode has a labor cost of 80-100 yuan per ton, the automatic line has a labor cost of 20 yuan per ton, saving 60-80 yuan, the traditional power consumption is 80 yuan per ton, the production line consumes about 30 yuan per ton, saving 50 yuan, and the floor space is smaller than the equipment with the same output. The cold bending mold has a warranty of 1 year, and the important parts have a warranty of 5 years. The equipment is insured by PICC. Monthly on-site inspection, quarterly training, replacement and repurchase.

Equipment parameters

Model: JB-ZJ102

Occupancy area: 65 meters long * 11 meters wide

Control mode: CNC fully automatic control

Equipment power: actual power usage is about 90KW

Rolled strip material: aluminum-magnesium-zinc/black strip steel

Number of forming machine channels: 22-30

Production speed: ≤40 meters/minute (for example: U-shaped specifications 41mm wide x 52mm high x 2.5mm thick daily output can reach 5 tons per hour)

Product specifications: U-shaped steel 41x41-41x82; C-shaped steel waist height 40-60 bottom width 50-140